Fabric Production

 

 The Problem

The waste generated from Fabric Production is derived from surplus fabric, defected fabric, and undyed fabrics.

 

~1.44
MILLION

Approx. 1.44m tonnes of textile waste generated globally per year which is the equivalent volume of 2 x Aerium, Germany (World’s 6th largest building).

 

$1.12
MILLION

waste value. Equivalent to doubling the number of 500,000 of garment workers in Cambodia to 1,000,000.

 
 


 

 One Solution

 
 
 

Ratti has been the leading producer of Made in Italy fabrics for luxury and prêt-à-porter brands since 1945. Sustainability is our primary value, combining cultural heritage with technological innovation, oriented towards a circular, socially responsible economy, in a constant quest for what is beautiful, well made and sustainable.

 
 

About the Solution

Second Life is our circular textiles project: new products, services, and technologies based on material reuse/recycle.

Second Life Fibre: We transform reused/recycled natural silk fibres into an innovative insulator with excellent technical characteristics. This unique, lightweight and breathable wadding sets a new standard in sports and casualwear.

Second Life Print: We upcycle unsold garments through sustainable printing, adding the value of creativity on surplus stocks of finished garments. This reduces emissions (compared to new manufacture) and avoids financial loss by recovering capital that would be written down/off. It also adds uniqueness and personalisation.

Second Life Hydro: Water repellent treatment restores value to what we wear, turning the old into a new resource. Technical know-how combined with circular economy research allowed Ratti to develop an industrial process that restores garments’ water-repellent performance and functionality, enabling it to be reused and re-establishing a link with the garment itself.

Triple Bottom Line

Sustainability Impact Measurements

Environmental: Ratti currently recycles 68% of its non-hazardous waste and 70% of its hazardous waste.

Social: Ratti promotes social inclusion and female employment, giving attention to poorer countries through UN partnered initiatives.

Economic: Innovative circular practices from the Second Life project demonstrate positive economic impact, enabled by research, investment, and capacity to experiment.

 

WORLD LEADERS,
ACT NOW

Planet: Legislation to address the chemically intensive and harmful nature of textile production, and regulation to eliminate fabrics with a blended fibre composition that are problematic to recycle.

People: Expedite modern slavery legislation and regulation, and investment in holistic closed-looped systems and skilled workers that embed resourcefulness for waste elimination.


CASE STUDY: RATTI. Read on to discover how Ratti reduces waste in Fabric Production by investing in responsible sourcing, circular economy and AI. COMING SOON